<img height="1" width="1" style="display:none" src="https://www.facebook.com/tr?id=1822611201802094&amp;ev=PageView&amp;noscript=1">

Call

Chat

Black Mode
Toggle
Get in Touch Request a Demo
Get in Touch
Request a Demo

Tote-to-Person (RoboShuttle)

High-density vertical storage meets agile picking efficiency

 

TTP dark TTP light

From High-Frequency to Long-Tail. One System for Every SKU.

RoboShuttle V4.0 unlocks the full value of vertical storage through a decoupled, multi-agent mobile ASRS that uses task specialization to assign the right robot to the right task enabling faster picks, smarter layouts, and higher overall system efficiency.

Download Brochure Request a Demo

Not All ASRS Are Created Equal

Why it outperforms other systems

RoboShuttle V4.0 combines zoning logic, shared robot efficiency, and a decoupled flow delivering speed, flexibility, and ROI that other systems can’t match.

  • Decoupled design: Vertical retrieval and horizontal transport run independently. No waiting, no bottlenecks.

  • Smart SKU handling: High-speed SKUs use RS Air; long-tail SKUs use RS mobile robots.

  • Parallel ops: RS Air, RS, and P40 work together for seamless tote delivery.

  • Scalable by zone: Expand capacity without duplicating the system.

  • Lean ROI: Higher throughput with fewer robots.

Flexible. Efficient. Accurate.

RS (1) 1

High Density. High Throughput. High Flexibility.

The RoboShuttle system offers configurations tailored to different warehouse needs. Choose the configuration that works for you. From eCommerce to 3PLs, Roboshuttle systems adapt to your layout, SKU mix, and seasonal peaks eliminating inefficiencies in labor, storage, and fulfillment.

RoboShuttle V4.0 Solution

Tote-to-Person

Mobile RS Configuration

Tote-to-Person Mobile RS + RS Air Configuration

Upgrade

Description

High-density tote storage/retrieval

 

Mobile RS is the core configuration of RoboShuttle V4.0, a flexible tote-to-person system using mobile robots, optimized for high-density storage up to 12m. Ideal for operations managing diverse SKUs, fluctuating volumes, and long-tail inventory.

 

Continuous high-throughput

 

An upgrade that adds rail-mounted robots for fast, stable tote retrieval up to 12m. RS Air is purpose-built for high-throughput environments, giving quick access to high-velocity SKUs and ensuring continuous tote flow to workstations.

Solution Components

Robots

P3-RS-2 (1)

Mobile RS

RS8 V3.0_中间高度ID_Render.237 1

RS AIR

Picking Workflow

Mobile robots travel across aisles to retrieve totes from racks up to 11m. Totes are staged in buffer racks, then transferred by P40 to workstations. Flexible roaming supports multi-aisle access and dynamic slotting.

Mobile RS + Rail-mounted RS Air robots retrieve fast access totes up to 12m and stage them in buffer racks. P40 handles transport to workstations.

SKU Velocity

High-density tote storage, diverse SKU management, long-tail inventory.

Mobile RS + High-velocity SKUs, peak-season demand, continuous high-throughput.

Slotting & Hit Rate

Dynamic slotting for long-tail and fluctuating demand.

Mobile RS + Prioritizes fast-moving SKUs for quick retrieval, maintaining throughput under peak load.

Shared Features

Shelf/Rack Height
Up to 5m / 8m / 11m with double-deep rack access
Deployment Time
~1–3 months (depending on site readiness, tote zoning, and integration scope)

Software Platform

RMS (robot scheduling), WES (task logic), IOP (alerts), G-Studio (simulation)

Workstation

Ergonomic workstations with continuous tote staging, uninterrupted flow from P40, and optimized pick height for speed and comfort.

Storage Density

Modular high-density racks; supports single- and double-deep layouts.

Ergonomics

No ladders, optimized pick height, reduced operator strain.

Use Cases

Industries Served

Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, etc.

Storage Types

Piece/ carton/ tote picking with high storage requirement

Business Scenarios

Ecommerce, B2B and B2C fulfillment, DTC, apparel returns, books, retail replenishment, and small to medium parts handling across different industries.

Warehouse Processes

Inbound, putaway, high-bay storage, replenishment, consolidation, and order picking with continuous tote delivery.

RoboShuttle V4.0 Solution

Tote-to-Person

Mobile RS Configuration

Tote-to-Person Mobile RS + RS Air Configuration

Upgrade

Description

High-density tote storage/retrieval

 

Mobile RS is the core configuration of RoboShuttle V4.0, a flexible tote-to-person system using mobile robots, optimized for high-density storage up to 12m. Ideal for operations managing diverse SKUs, fluctuating volumes, and long-tail inventory.

 

Continuous high-throughput

 

An upgrade that adds rail-mounted robots for fast, stable tote retrieval up to 12m. RS Air is purpose-built for high-throughput environments, giving quick access to high-velocity SKUs and ensuring continuous tote flow to workstations.

Solution Components

Robots

 P3-RS-2 (1)

Mobile RS

 RS8 V3.0_中间高度ID_Render.237 1

RS AIR
Picking Workflow

Mobile robots travel across aisles to retrieve totes from racks up to 11m. Totes are staged in buffer racks, then transferred by P40 to workstations. Flexible roaming supports multi-aisle access and dynamic slotting.

Mobile RS + Rail-mounted RS Air robots retrieve fast access totes up to 12m and stage them in buffer racks. P40 handles transport to workstations.
SKU Velocity

High-density tote storage, diverse SKU management, long-tail inventory.

Mobile RS + High-velocity SKUs, peak-season demand, continuous high-throughput.
Slotting & Hit Rate

Dynamic slotting for long-tail and fluctuating demand.

Mobile RS + Prioritizes fast-moving SKUs for quick retrieval, maintaining throughput under peak load.

Shared Features
Shelf/Rack Height
Up to 5m / 8m / 11m with double-deep rack access
Deployment Time
~1–3 months (depending on site readiness, tote zoning, and integration scope)

Software Platform

RMS (robot scheduling), WES (task logic), IOP (alerts), G-Studio (simulation)
Workstation

Ergonomic workstations with continuous tote staging, uninterrupted flow from P40, and optimized pick height for speed and comfort.
Storage Density

Modular high-density racks; supports single- and double-deep layouts.
Ergonomics

No ladders, optimized pick height, reduced operator strain.

Use Cases

Industries Served

Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, etc.

Storage Types

Piece/ carton/ tote picking with high storage requirement

Business Scenarios

Ecommerce, B2B and B2C fulfillment, DTC, apparel returns, books, retail replenishment, and small to medium parts handling across different industries.

Warehouse Processes

Inbound, putaway, high-bay storage, replenishment, consolidation, and order picking with continuous tote delivery.

High Efficiency

Automated tote retrieval and P40 delivery minimize idle time, shorten travel paths, and boost picking speed. Operators handle more orders with less effort.

TTP--High efficiency

High Storage

Maximize vertical space up to 12m with dense tote spacing. Achieve higher capacity in the same footprint for better space utilization.

 

TTP--high storage 2

High Flexibility

Supports a wide SKU mix from small pieces to full cartons. Adapts to B2B and B2C workflows, returns handling, and peak-season demand.

 

TTP--High flexibility

High Throughput

Parallel robots and continuous tote staging enable fast, uninterrupted picking. Scales easily to meet surges without bottlenecks.

TTP--High flexibility

High Accuracy

System-directed picking reduces errors and improves order accuracy to 99.99%.

TTP--High flexibility

High Scalability

Add racks, aisles, or robots without disrupting operations. Expand capacity horizontally or vertically as business grows.

TTP--High flexibility

High ROI

Lean system design delivers faster payback through labor savings, higher storage density, and throughput gains.

TTP--High flexibility

High Reliability

Stable operations with intelligent scheduling and fault-tolerant design with no single point of failure.

TTP--High flexibility

One-stop Partner
for Warehouse Robotics

Built for Every Need in Your Industry

One platform. Every vertical. Infinite flexibility.

From ecommerce to retail, 3PL to manufacturing, RoboShuttle adapts to your warehouse needs. It handles high-density storage, mixed SKUs, and peak-season surges with RS and RS Air configurations — giving every industry the speed and flexibility to stay ahead.

 

Layer_2 (1)

3PL & E-commerce

"Clients demand faster SLAs, but SKU variety and order peaks are increasingly unpredictable. SKU Complexity : High

Multi-client Agility + Dense Storage

Built for Multi-tenant fulfilment, cross-border logistics, D2C enablers.

With Geek+

View Case Studies
Group (79)

OmniChannel

Retail and online orders now ship from one DC—straining workflows and inventory zones. SKU Complexity : High

High configurability + Flexible wave/batch picks

Built for Department stores, regional fulfilment hubs, omni-channel DCs.

With Geek +

View Case Studies
Group (81)

Apparel & Footwear

Managing high SKU counts, returns, and seasonality is tough in traditional bin systems. SKU Complexity : Medium–High

Fast returns processing + Flat-pack handling

Ideal for store-ready fulfillment, mixed SKU orders, and flat-packed apparel.

With Geek +

View Case Studies
food-market-purchasing-svgrepo-com (1)

Grocery Retail

From chilled to ambient, STP supports zone-based picking with speed and safety, perfect for high-velocity, time-sensitive orders. 
SKU Complexity : Medium

Zone picking + freshness-first

Built for National retail DCs, franchise distributors, multi-format B2B hubs.

With Geek +

View Case Studies
Vector (33)

Apparel & Footwear

Perfect for high-SKU, low-unit warehouses. Manages seasonality, returns, and odd-shaped items with ease. SKU Complexity : Medium

Flexible wave/batch picks

Built for National retail DCs, franchise distributors, multi-format B2B hubs.

Geek+ Solution

With Geek +
Group (82)

Any Industry

Bulk replenishment, complex SLAs, and omni-channel logistics.
SKU Complexity : Medium

Flexible wave/batch picks

Built for National retail DCs, franchise distributors, multi-format B2B hubs.

With Geek +

View Case Studies

Built for Every Storage Type in Your Industry

No two warehouses are alike. STP tailors itself to your unique footprint, SKU mix, and throughput targets—seamlessly handling every size, shape, and even the most irregular items

Storage Types

Frame 1171275885 (1)

Item Sizes

Multiple sizes can be handled with this Solution

Group 237747 (1)

Item Types Handled

Shelves can be configured to accommodate items of any shape and size

Built for Every Process in Your Industry

All warehouse processes can be managed by Geek+ System and Solution with ease.

Vertical Storage

Utilizes up to 12+ meters of height with smart bin placement and retrieval.

TTP--Vertical storage

Picking

RS robots fetch totes from upper levels, P40 robots deliver them to ergonomic workstations.

TTP--Picking

Replenishment

Automated tote storage ensures continuous restocking without blocking operations.

TTP--replenishment

Inventory Management

Accurate tote-level tracking improves visibility and SKU accuracy.

TTP--Inventory Management

Modular Architecture

Geekplus Tote-to-Person adapts to your warehouse- scaling robots, racks, and workstations as your business grows. From tote retrieval to buffer delivery, the system is fully modular and designed to support high-density storage with flexible integration. 

RS Series

Vertical Robots

Geek+ RS and RS Air robots retrieve totes from high-density racking and place them into buffer zones for picking.  RS is optimized for deep, mobile access, while RS Air for high-frequency retrieval- both feeding P40 for delivery. Systems are modular, allowing robot count and rack zones to scale independently.

RS DX

RS DX

RS Air

untitled.1259

Racks & Totes

Customisable as per industry

RoboShuttle racks are built for double-deep storage and vertical density—supporting 400×600 mm and 300×400 mm totes in mixed-height configurations. Totes and cartons can be stored directly, and layouts can be adapted for fast movers, returns, or bulk SKUs.

TTP RS rack

Workstations

Built for ergonomic, high-throughput tote picking

TTP workstations are designed for continuous picking, enabling wave, batch, or sequenced orders. Integrated lights, height adjustment, and operator prompts help reduce fatigue and improve accuracy at scale.

Group 83 (2)

All-in-One Software

 

Modular tools for orchestration, visibility, and control

The Geekplus Software Suite is a series of modular software products to support efficient, reliable and flexible robot-based smart warehouse solutions. 
The Geekplus Software Suite supports multiple languages and provides open interfaces, ensuring that customers and partners can easily use and integrate with.

System design & simulation

G-Studio

Robot scheduling & movement

RMS

Task logic & tote routing

WES

Real-time alerts & monitoring

IOP

Software-Suite-GIF

Safety & Security

Designed for safe human-robot collaboration

Tote-to-Person systems use fixed racks and guided tote delivery with physical barriers, zone fencing, and light curtains where required. Workstations are designed for operator safety during continuous high-speed picking, minimizing exposure to robot paths.

Safety & Security

Support

Local services covering the globe

Geek+ provides reliable and comprehensive services with the best service quality, fully achieving system availability and system efficiency, and covering sales, operation and service capabilities in about 40 countries.

Support-2
Download Brochure

Shelf-to-person Workflow

Geek+ Shelf-to-Person is built for scale, speed, and smart orchestration.

Orders enter the WMS/WES.

Geekplus RMS assigns mobile robots to retrieve required shelves.

Shelves are brought directly to a picking station.

The operator picks and confirms.

Robot returns the shelf or sends it for replenishment.

Integrations & Tech Stack Compatibility

  • Compatible with major WMS/ERP systems
  • Seamless REST API + Webhook support
  • Cloud or on-prem deployment options
  • Real-time dashboards for ops visibility
  • IT support model with 24/7 monitoring
PopPick+P场景渲染图

What customers say?

"We boosted throughput by 250% without hiring. It feels like the shelves do the work."

Director of Fulfilment,
European Retailer

View Case Study
a63627ba850b7c8c24ab0b68b5525d7060361387

"What used to take a full shift now takes half. Geekplus gave us velocity without chaos."

Operations Manager,
US 3PL

View Case Study
473ff1c3c524200e7e8836761521214860c1e4a5

FAQs

How does the TTP solution improve warehouse productivity? +

The TTP solution streamlines operations by bringing totes directly to operators, significantly reducing walking time and manual handling. This automation boosts picking accuracy, increases processing speed, and enables warehouses to manage higher order volumes efficiently.

What ROI can I expect from adopting the TTP solution? +

With the TTP solution, businesses can achieve labor cost reductions of up to 50% and improve order fulfillment accuracy. By optimizing workflows and enhancing storage utilization, the solution drives measurable cost savings and better financial returns, particularly during peak seasons.

Is the TTP solution scalable to meet future business needs? +

Yes, the TTP solution offers high scalability. You can add more totes, robots, or workstations as your inventory size or order volumes grow, ensuring seamless adaptation to your expanding operations and business goals.

Does the TTP solution integrate with existing warehouse systems? +

The TTP solution is designed for easy integration with major Warehouse Management Systems (WMS) and Enterprise Resource Planning (ERP) platforms. Advanced API compatibility ensures smooth implementation without disrupting your current workflows.

How does the TTP solution ensure reliability and minimize downtime? +

The TTP solution includes predictive maintenance features, real-time system monitoring, and instant error alerts to address potential issues proactively. Combined with Geekplus’s 24/7 technical support and preventive maintenance programs, these tools ensure continuous, reliable operations.

View All

Related articles

Where it all started? The Journey of automation.

Robotics

Where it all started? The Journey of automation.

10 三月, 2025

In 2024, a leading electrical distributor partnered with Geekplus and SEC Group to revolutionize its operations. The result was a cutting-edge warehouse designed to optimize ...
Industries moving forward with robotics automation.

Robotics

Industries moving forward with robotics automation.

10 三月, 2025

In 2024, a leading electrical distributor partnered with Geekplus and SEC Group to revolutionize its operations. The result was a cutting-edge warehouse designed to optimize ...