Tote-to-Person (RoboShuttle)
High-density vertical storage meets agile picking efficiency

From High-Frequency to Long-Tail. One System for Every SKU.
RoboShuttle V4.0 unlocks the full value of vertical storage through a decoupled, multi-agent mobile ASRS that uses task specialization to assign the right robot to the right task enabling faster picks, smarter layouts, and higher overall system efficiency.
Not All ASRS Are Created Equal
Why it outperforms other systems
Geek+ RoboShuttle V4.0 is the only solution offering zoning-specific robot logic, shared robot efficiency, and a decoupled flow combining the best of speed, flexibility, and ROI. Other systems in the market either over-engineer every aisle, rely on single robots for all tasks, or lack vertical depth and zone intelligence.
- Decoupled system architecture means vertical retrieval and horizontal transport are optimized independently. No waiting. No bottlenecks.
- High-speed SKUs get direct access, while long-tail SKUs are handled by fewer, flexible robots that move between aisles.
- No gridlock. RS Air and RS operate in parallel, with P40 coordinating seamless tote delivery to workstations.
- Smarter scaling. Expand by zone instead of replicating the entire system.
- More throughput, fewer robots, faster ROI. Greater performance with a leaner setup.
It’s precise where it matters, flexible where it counts, and efficient from retrieval to pick.
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High Density. High Throughput. High Flexibility.
The RoboShuttle system offers configurations tailored to different warehouse needs. Choose the configuration that works for you.
From eCommerce to 3PLs, Roboshuttle systems adapt to your layout, SKU mix, and seasonal peaks eliminating inefficiencies in labor, storage, and fulfillment
RoboShuttle V4.0 Solution
Tote-to-Person RS Configuration
Tote-to-Person RS Air
Configuration
Upgrade
Description
High-density tote storage/retrieval
Geek+ Tote-to-Person RoboShuttle configuration uses mobile shuttles to access high-density tote storage up to 5-12 meters nd ergonomic picking. Well-suited for operations with fluctuating throughput and long-tail SKUs.
Continuous high-throughput
Geekplus RoboShuttle system with RS Air configuration enhances tote flow with a dual-rail RS robot design that eliminates aisle interference and boosts stability with telescopic retrieval by the grappling hook, and uninterrupted hand-off to P40 robots. Ideal for high-throughput environments needing speed and SKU coverage.
Solution Components
Workstation

Safety and efficiency are improved with protective sensors and optical feedback, while lumbar support boosts comfort.
Use Cases
Industries Served
Apparel, pharmaceuticals, retail, e-commerc
Applications
Piece/ carton/ tote picking with high storage requirement
Software Platform
RMS (robot scheduling), WES (task logic), IOP (alerts), G-Studio (simulation)
New Row
Industries Served
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc.
Industries Served
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc.
Industries Served
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc.
Industries Served
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc.
RoboShuttle V4.0 Solution
Tote-to-Person RS Configuration |
Tote-to-Person RS Air |
|
---|---|---|
Description |
High-density tote storage/retrieval
Geek+ Tote-to-Person RoboShuttle configuration uses mobile shuttles to access high-density tote storage up to 5-12 meters nd ergonomic picking. Well-suited for operations with fluctuating throughput and long-tail SKUs. |
Continuous high-throughput
Geekplus RoboShuttle system with RS Air configuration enhances tote flow with a dual-rail RS robot design that eliminates aisle interference and boosts stability with telescopic retrieval by the grappling hook, and uninterrupted hand-off to P40 robots. Ideal for high-throughput environments needing speed and SKU coverage. |
Solution Components |
||
Robots |
![]() RS-Series |
![]() RS AIR Series |
Workstation |
![]() Safety and efficiency are improved with protective sensors and optical feedback, while lumbar support boosts comfort. |
|
Use Cases |
||
Industries Served |
Apparel, pharmaceuticals, retail, e-commerc |
|
Applications |
Piece/ carton/ tote picking with high storage requirement |
|
Shelf Height |
Up to 5m / 8m / 11m with double-deep rack access |
|
Deployment Time |
~1–3 months (depending on site readiness, tote zoning, and integration scope) |
|
Software Platform |
RMS (robot scheduling), WES (task logic), IOP (alerts), G-Studio (simulation) |
|
New Row |
||
Industries Served |
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc. |
|
Industries Served |
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc. |
|
Industries Served |
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc. |
|
Industries Served |
Apparel, 3PL, Retail, eCommerce, Electronics, Cosmetics, B2B, B2C, etc. |
|
High Efficiency
Single-station tote delivery capacity of up to 600 totes per hour. Automatic storage optimization during night/idle time.

High Storage
Fully utilize space below 12m warehouse ceilings with only 20mm tote spacing for high-density storage.

High Flexibility
Supports B2C piece picking and B2B full
tote multi-type business transactions.
Implementation within 3 months.

One-stop Partner
for Warehouse Robotics
Built for Every Need in Your Industry
One platform. Every vertical. Infinite flexibility.
Warehouses are facing tighter footprints, growing SKU complexity, and rising SLA pressure. The RoboShuttle Tote-to-Person system solves for deep storage, high-speed picking, and real-time tote access using RS and RS Air configurations. It’s built for operations handling long-tail SKUs, mixed containers, and variable order profiles across industries.
3PL & E-commerce
"Clients demand faster SLAs, but SKU variety and order peaks are increasingly unpredictable. SKU Complexity : High
Multi-client Agility + Dense Storage
Built for Multi-tenant fulfilment, cross-border logistics, D2C enablers.
With Geek+
OmniChannel
Retail and online orders now ship from one DC—straining workflows and inventory zones. SKU Complexity : High
High configurability + Flexible wave/batch picks
Built for Department stores, regional fulfilment hubs, omni-channel DCs.
With Geek +
Apparel & Footwear
Managing high SKU counts, returns, and seasonality is tough in traditional bin systems. SKU Complexity : Medium–High
Fast returns processing + Flat-pack handling
Ideal for store-ready fulfillment, mixed SKU orders, and flat-packed apparel.
With Geek +
Grocery Retail
From chilled to ambient, STP supports zone-based picking with speed and safety, perfect for high-velocity, time-sensitive orders.
SKU Complexity : Medium
Zone picking + freshness-first
Built for National retail DCs, franchise distributors, multi-format B2B hubs.
With Geek +
Apparel & Footwear
Perfect for high-SKU, low-unit warehouses. Manages seasonality, returns, and odd-shaped items with ease. SKU Complexity : Medium
Flexible wave/batch picks
Built for National retail DCs, franchise distributors, multi-format B2B hubs.
Geek+ Solution
Any Industry
Bulk replenishment, complex SLAs, and omni-channel logistics.
SKU Complexity : Medium
Flexible wave/batch picks
Built for National retail DCs, franchise distributors, multi-format B2B hubs.
With Geek +
Built for Every Storage Type in Your Industry
No two warehouses are alike. STP tailors itself to your unique footprint, SKU mix, and throughput targets—seamlessly handling every size, shape, and even the most irregular items
Storage Types
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Item Sizes
Multiple sizes can be handled with this Solution
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Item Types Handled
Shelves can be configured to accommodate items of any shape and size
Built for Every Process in Your Industry
All warehouse processes can be managed by Geek+ System and Solution with ease.
Vertical Storage
Utilizes up to 12+ meters of height with smart bin placement and retrieval.

Picking
RS robots fetch totes from upper levels, P40 robots deliver them to ergonomic workstations.

Replenishment
Automated tote storage ensures continuous restocking without blocking operations.

Inventory Management
Accurate tote-level tracking improves visibility and SKU accuracy.

Modular Architecture
Geekplus Tote-to-Person adapts to your warehouse- scaling robots, racks, and workstations as your business grows. From tote retrieval to buffer delivery, the system is fully modular and designed to support high-density storage with flexible integration.
RS Series
Vertical Robots
Geek+ RS and RS Air robots retrieve totes from high-density racking and place them into buffer zones for picking. RS is optimized for deep, mobile access, while RS Air for high-frequency retrieval- both feeding P40 for delivery. Systems are modular, allowing robot count and rack zones to scale independently.
RS DX
RS DX
RS Air

Workstations
Built for ergonomic, high-throughput tote picking
TTP workstations are designed for continuous picking, enabling wave, batch, or sequenced orders. Integrated lights, height adjustment, and operator prompts help reduce fatigue and improve accuracy at scale.
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All-in-One Software
Modular tools for orchestration, visibility, and control
The Geekplus Software Suite is a series of modular software products to support efficient, reliable and flexible robot-based smart warehouse solutions.
The Geekplus Software Suite supports multiple languages and provides open interfaces, ensuring that customers and partners can easily use and integrate with.
System design & simulation G-Studio
Robot scheduling & movement RMS
Task logic & tote routing WES
Real-time alerts & monitoring IOP
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Safety & Security
Designed for safe human-robot collaboration
Tote-to-Person systems use fixed racks and guided tote delivery with physical barriers, zone fencing, and light curtains where required. Workstations are designed for operator safety during continuous high-speed picking, minimizing exposure to robot paths.
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Support
Local services covering the globe
Geek+ provides reliable and comprehensive services with the best service quality, fully achieving system availability and system efficiency, and covering sales, operation and service capabilities in about 40 countries.

Shelf-to-person Workflow
Geek+ Shelf-to-Person is built for scale, speed, and smart orchestration.
Orders enter the WMS/WES.
Geekplus RMS assigns mobile robots to retrieve required shelves.
Shelves are brought directly to a picking station.
The operator picks and confirms.
Robot returns the shelf or sends it for replenishment.
Integrations & Tech Stack Compatibility
- Compatible with major WMS/ERP systems
- Seamless REST API + Webhook support
- Cloud or on-prem deployment options
- Real-time dashboards for ops visibility
- IT support model with 24/7 monitoring

What customers say?
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"We boosted throughput by 250% without hiring. It feels like the shelves do the work."
Director of Fulfilment,
European Retailer

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"What used to take a full shift now takes half. Geekplus gave us velocity without chaos."
Operations Manager,
US 3PL

More Success Stories
FAQs
The TTP solution streamlines operations by bringing totes directly to operators, significantly reducing walking time and manual handling. This automation boosts picking accuracy, increases processing speed, and enables warehouses to manage higher order volumes efficiently.
With the TTP solution, businesses can achieve labor cost reductions of up to 50% and improve order fulfillment accuracy. By optimizing workflows and enhancing storage utilization, the solution drives measurable cost savings and better financial returns, particularly during peak seasons.
Yes, the TTP solution offers high scalability. You can add more totes, robots, or workstations as your inventory size or order volumes grow, ensuring seamless adaptation to your expanding operations and business goals.
The TTP solution is designed for easy integration with major Warehouse Management Systems (WMS) and Enterprise Resource Planning (ERP) platforms. Advanced API compatibility ensures smooth implementation without disrupting your current workflows.
The TTP solution includes predictive maintenance features, real-time system monitoring, and instant error alerts to address potential issues proactively. Combined with Geekplus’s 24/7 technical support and preventive maintenance programs, these tools ensure continuous, reliable operations.
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